Ultrasonic Systems for Spheroidization Inspection

Reliable Ultrasonic Systems for Nodularity Control in Cast Iron

There is no room for compromise in metallurgical processes. Even minor deviations can mean that, instead of durable ductile iron, weaker grey cast iron comes out of the furnace. Our ultrasonic testing (UT) systems enable fast and 100% non-invasive verification of the metal structure. Protect your production from costly errors without destroying castings or carrying out time-consuming microscopic examinations.

 

The Heart of the System – Precision Flaw Detection

Using advanced ultrasonic waves, our machines accurately identify the material structure in a fraction of a second. We precisely verify whether the carbon has precipitated in the form of the desired nodules (ductile iron) or flakes (grey cast iron).

To ensure the highest level of reliability, we rely on technology from global leaders in non-destructive testing (NDT). Our machines are equipped with certified flaw detectors from brands such as Gilardoni, Olympus and SIUI.

Flexibility and Measurement Accuracy

  • Scalability: Depending on the part geometry and quality requirements, measurements can be carried out at a single point or simultaneously at multiple points using advanced multi-channel flaw detectors.
  • Perfect coupling: To ensure the highest reading quality, we completely eliminate air bubbles at the contact point between the probe and the part. For this purpose, we use automated systems for applying specialist gel or oil, ensuring the stability of every measurement.

Tailor-Made Solutions

We adapt our equipment to the specific needs of your production facility. We offer a wide range of configurations:

  • Semi-automatic stations: Independent, ergonomic units with manual loading by the operator.
  • Full automation: Machines integrated with industrial robots, designed for unattended operation within production lines.

Our Experience in Practice

Leading industrial and automotive companies have placed their trust in us. Our portfolio includes dozens of successfully delivered projects, including: