Process and industrial installations

Complete process and industrial installations for liquid and bulk media — dosing, mixing, transfer, storage and CIP cleaning in one automated, repeatable system.

Process and industrial installations are complete systems that take a raw material through every stage of medium production — from receipt and storage, through transfer, precise dosing and mixing, to parameter control and release of the finished product. At Teknomatik we design, prefabricate and commission industrial installations and process installations as coherent, automated systems tailored to a specific recipe, capacity and plant.

Every project is treated individually. We select materials, pumps, agitators and automation to suit the properties of the medium — its viscosity, chemical aggressiveness and hygiene requirements. As a result, our installations for liquid and bulk media deliver consistent product quality, short changeover times and full control of the production process.

A typical line starts with receiving the raw material — from a tanker, an IBC container, a bag or a big bag. The medium is then stored and transferred to the preparation unit, where it is dosed (gravimetrically or volumetrically) and mixed until a homogeneous product is obtained. Parameters — mass, level, temperature, pressure — are measured and supervised by the control and instrumentation system, which runs each batch according to a stored recipe and records its course. Finally, the product is passed on to the next stage or to filling, and the installation is prepared for CIP cleaning.

Technological Dosing and Mixing Systems

Technological dosing and mixing systems play a key role in the precise preparation of media, ensuring repeatable processing and consistently high final product quality. In practice, they are complete process solutions covering raw material storage, transfer, dosing, mixing, process parameter control, and smooth product handover to the next production stage.

Dosing and Mixing System for Powdered and Liquid Ingredients

An automated system for dosing and mixing powdered and liquid ingredients is a solution designed for companies that expect precision, repeatability, and full control over the production process. The system enables automatic raw material intake, safe step-by-step operator guidance throughout the recipe process, as well as efficient mixing and control of the finished product parameters.

CONTROL & MEASURING STANDS

Stands for product control. Designed to check completeness, compliance with reference values or quality compliance. Control and measuring stands can be connected to the SQL database. We are able to select and test the best measurement method for our customers. We also carry tightness tests.                        
                        
                        
                        
 

ASSEMBLY STANDS

We design and deliver stands with various assembly techniques.
We use, among others, servomotors, servo drives, stepper drives, automatic and manual screwdrivers.
Grease, sealant or glue dispensers are often installed in assembly processes.
                        

                        
                        
                        

Compact IBC Stations

These stations are designed for use with IBC containers and are equipped with pumps, filters and automatic valves. Their primary function is to transfer liquid to the plant installation and receive the medium back from the system, depending on the process requirements. The system can operate in either automatic or manual mode.

 
                        

CHEMICAL STORAGE FACILITIES

The ideal solution for central distribution of chemicals. The facility not only stores and mixes substances, but also to feed the plant piping when needed.              
                        
                        
                        

BELT OIL SEPARATORS

Belt oil separators are designed to remove oils from water baths.                         
            
                        
                        
                        

CHEMICAL STORAGE FACILITIES

The unit is designed for the storage of chemical substances and their transfer to plant industrial installations. The system is equipped with stationary storage tanks, the capacity, number and scope of equipment of which can be individually tailored to the client’s specific requirements. Depending on the application, the tanks can also be fitted with agitators and heating systems.   
                        

Process tank with agitator

PEHD tanks can be equipped with an agitator, utility connections and a feed hopper. The standard tank capacity is 1.5 m³, although the equipment configuration can be adapted to the requirements of a specific application. Optionally, the tanks can also be fitted with level sensors, temperature sensors and other measuring devices, depending on the needs of the process.